ORCAQS
OrcaQS makes quality risks visible, separates defects at the source and turns field operations into traceable reports without slowing production flow. Each service is delivered with clear inspection criteria, trained teams and QPMS reporting discipline.
Visual controls, dimensional controls, electronic part updates and repairable part rework are performed with OEM-level quality awareness.
When to use it
When nonconformity risk must be separated quickly within a lot, shipment or production flow.
Output
OK/NOK separation, reworked product records, defect classification and shift report.
Quality firewalls are created according to supplier or OEM standards to support controlled product shipment.
When to use it
When a second assurance point is needed before recurring defects reach production or the customer.
Output
Controlled pass area, daily performance data, defect trend and shipment approval records.
Rapid separation, tracking, reporting and corrective action coordination are provided for nonconformities detected in the field.
When to use it
When urgent product screening is needed at the customer field, warehouse or after shipment.
Output
Affected product list, inspection result, action status and closure report.
Part shipment for analysis, spare sub-part supply, replacement support and inspection device delivery processes are coordinated.
When to use it
When quality operations require part movement, analysis shipment or field replacement support.
Output
Part movement records, delivery tracking, replacement status and support report.
Quality checks are performed on vehicles or ready-to-assemble products before shipment.
When to use it
When a final quality assurance point is required before products reach the customer.
Output
Shipment conformity record, nonconforming product separation and inspection report.
Products released to production are sorted, inspected and reported during incoming quality.
When to use it
When supplier products must be verified before entering the production line.
Output
Lot-based inspection results, nonconformity records and supplier feedback data.
Inspection and sorting operations are carried out beside the line, in warehouses or during production.
When to use it
When process variation must be followed and action taken before defects grow.
Output
Process control data, trend tracking, operator records and action list.
Destructive inspection processes are coordinated with agreed laboratories and test equipment upon customer request.
When to use it
When product strength, section, welding or material performance needs to be verified.
Output
Test plan, sample tracking, laboratory result and evaluation record.
Non-destructive inspections are performed using selected test and control methods without damaging the product.
When to use it
When surface, dimensional or functional inspection must preserve product usability.
Output
Inspection result, nonconformity image, serial/lot record and report.
Introductory, intermediate, advanced and expert trainings strengthen the quality standard of field teams.
When to use it
When field teams need a shared quality language, awareness and reporting discipline.
Output
Training attendance record, topic set, evaluation and development recommendation.
5S practices are delivered to support order, cleanliness and sustainable working discipline.
When to use it
When inspection area order, safety and operational efficiency need improvement.
Output
5S checklist, field observation note and improvement actions.
Problem-solving trainings cover root cause analysis, action tracking and continuous improvement.
When to use it
When recurring quality problems need root cause and action discipline.
Output
Problem-solving template, action matrix and follow-up method.
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